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Extrusion Program

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Extrusion course students standing around table viewing samples

Program Overview

The Extrusion Program focuses on the single most important piece of equipment in many industrial processes, the extruder, which is necessary to produce:

  • Animal feed
  • Breakfast cereal
  • Snack foods
  • Pet foods
  • Vegetable protein-based meats

The Extrusion Program’s professional development and training benefits professionals in the field, both domestically and worldwide. We meet the needs of the commodity industry encompassing food/feed/fuels derived from oilseed and cereal sectors through research and education. This program brings together expertise from both industry and research community to prepare individuals and organizations to increase their productivity and positively impact their return-on-investment.

Courses

27th Annual Food Extrusion Short Course: Proteins, Pulses, Cereals, & Other Ingredients | September 29-October 3, 2025

This intensive technical program provides a comprehensive exploration of engineering concepts and unit operations associated with the processing of cereal grains, legumes, and soy-based materials. Emphasis is placed on dry extrusion technology and the mechanics of full-fat soybean processing, including extrusion-expelling for the production of natural and organic soy flour.

Participants will examine raw material characteristics and selection criteria critical to process optimization. The curriculum covers the physicochemical and functional properties of soy derivatives—such as soy flour, concentrates, and isolates—and delves into the design and operation of extrusion equipment, including single- and twin-screw extruders used in the manufacturing of texturized vegetable protein (TVP) and expanded cereal products.Additional modules address high-moisture meat analogs, flavor development and retention during thermal processing (drying, toasting), and the application of plant proteins in hybrid and meat-free formulations. Quality control protocols, product testing methodologies, and sensory evaluation frameworks round out the program, providing a full-spectrum understanding of plant-based food engineering.

Register for the 27th Annual Food Extrusion Short Course: Proteins, Pulses, Cereals, & Other Ingredients

35th Annual Feed, Pet Food and Aqua Feed Extrusion – February 2-6, 2026

This hybrid course offers an extensive look into the principles and characteristics of extruded feed, pet food and aqua feed processing, as well as support systems for effective processing. This 4.5-day short course will be delivered by leading instructors from around the world. 

Past Agenda - Feed, Pet Food and Aqua Feed Extrusion Course

30th Annual Snack Food Processing (Extruded Snack and Tortilla Chips) | March 23-27, 2026

This short course will cover establishment of snack food facilities, operating principles of the three major types of extruders, and supporting equipment. Topics include fried corn chips, corn tortilla chips, friction extruder-puffed fried and baked snacks, single, twin-screw extruder snacks, high protein and whole grain snacks, cereal chips, fryers and ovens, packaging, and quality assurance.

Learning Objectives: 
  • Train production personnel in principles and characteristics of extruders and support systems (drying, coating, packaging) for effective selection and operation.
  • Review current practices for preparation of fried corn chips, corn tortilla chips, half products, high protein snacks and other extruded snacks.
  • Familiarize attendees with practical aspects of snack foods processing technology.
Past Agenda - Snack Food Processing
Snack Food Processing Short Course Video

11th Annual Extruded Pet Foods and Treats | July 6-10, 2026

The Extruded Pet Foods and Treats program will cover information on material handling, preconditioning, extrusion of pet foods, extruded and non-extruded treats, raw material, extrusion hardware, automation, product analysis, meat handling in pet food, drying, cooling, and enrobing, food safety, pet food and treat shelf life, and troubleshooting.

Past Agenda - Extruded Pet Foods and Treats Course

Custom Company Course

The Texas A&M Engineering Experiment Station’s (TEES) Extrusion Program, under the direction of Dr. Mian Riaz, offers custom Extrusion Programs for companies. Contact TEES EDGE to discuss a custom program and how to align it with your budget and goals.

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